Building Material Making Machinery

WPC PVC Crust Foam Board Furniture Board Making Machine Line

Wuxi Boyu Plastic Machinery Co., Ltd.
  • Product Type:Extrusion Molding Machine
  • Type:Sheet Extruder
  • Plastic Processed:PVC
  • Feeding Mode:One Feed
  • Assembly Structure:Separate Type Extruder
  • Screw:Twin-Screw

Base Info

  • Model NO.:SJSZ80,156; SJSZ92,188; SJSZ110,220
  • Engagement System:Intermeshing
  • Screw Channel Structure:Deep Screw
  • Exhaust:Exhaust
  • Automation:Automatic
  • Computerized:Computerized
  • Transport Package:PVC Film
  • Specification:CE SGS
  • Trademark:BOYU
  • Origin:Wuxi
  • Production Capacity:30 Machine Line ,Month

Description

Basic Info.

Model NO. SJSZ80/156; SJSZ92/188; SJSZ110/220 Engagement System Intermeshing Screw Channel Structure Deep Screw Exhaust Exhaust Automation Automatic Computerized Computerized Transport Package PVC Film Specification CE SGS Trademark BOYU Origin Wuxi Production Capacity 30 Machine Line /Month

Product Description

         WPC PVC Crust Foam Board Furniture Board Making Machine Line 



WPC PVC Crust Foam Board Furniture Board Making Machine Line




I.Main Designing Parameter of production line
 1.1 Power condition:380V/ 3phase/50HZ (or customized)
  1.2 Finish board specification:L=980mm;        Thickness δ=1.0~9.0mm
  1.3 Line speed: 0.6-8m/min             Capacity:6~12Tons/24hours
 1.4 Material:PVC+CACO3          
       Proportion of  PVC resin and calcium carbonate powder PV= 1 :2~3

II. Equipment composition list of production line
No.Equipment NameQuantity
01SJSZ80/156 twin screw extruder1 set
02Material mixing and feeding system1 unit
03PVC Foam extrusion module1 set (3-22mm thickness )
04Setting Machine1 set
05Cooling roller bracketsI unit
068 Pairs 16 roller traction machine1 set
07Shearing machine1 set
08Trimming device1 unit
09Stacking Machine1 unit
10Electric Control System1unit
 
III.Main equipment 's technical specification

3.1 Extruder Technical Parameters
No.ModelSJSZ-Ø80
01Barrel material(two sections , alloy structure)38GrMOALA(SKD11)
02Heat treatment hardnessBrittleness ≥HV940,
03Screw diameter(small side/ big side)80/156 (mm)
04Screw rotation speed3~32 r/min
05Main motor power75KW
06Material feeding motor power1.5KW 
07Cooling method of screwOil Temperature Machine Core Cooling
08Temperature sectionsExtruder's barrel for 5 sections , confluence core for 1 secton
09Cooling method of barrel heating system2nd,3rd,4th,5th area are adopted high-pressure air force ,  and 4th,5th plus water cooling
10Heating ring material and powerCast aluminum heating ring ,  total heating power is 22Kw
11Connection methodMovable flange type
12Temperature control system (24 areas design)Omron PLC touch screen control system
13Drive control system485 communication integrated control system 
14Electric componentSchneider AC contactor
15Gear-boxHard gear surface alloy gear (20GrMOLA)
16Frequency inverterABB(synchronized matching of extruder and tracking machine )
17Material feederSpiral feeder

3.2 Technical Specification of Forming machine
No.ItemsParameters
01Quantity of forming platesFour Pairs
02Width of forming plates1600mm
03Gap adjust of forming platesHydraulic Drive
04Cooling of forming platesWater cooling inside
05Center Height Adjustment of Setting MachineManual Tune
06Longitudinal Movement of Setting MachineBack and Front Driving Hydraulic cylinder



3.3 Technical Specification of cooling roller bracket
NoItemsDescription
01 Total Length of the cooling roller bracket6m
02Conveying rollerStainless steel roller
 
3.4 Technical Specification of Traction Machine
No.ItemsDescription
01Rubber roller specificationΦ237mmx1500mm
02Quantity of rubber rollers8 Pairs  , total 16pcs
03Drive byGeared Motor
04Main Motor Power2×4kw
05
 
Frequency Changer (Resolution Ratio: 1500)ABB (main engine and traction simultaneously match)
 
3.5 Technical Specification of horizontal cutting machine
NoItemsParameters
01Effective cutting width1500mm
02Maximum cutting thickness40mm
03Cutting machine3 kw special cutting machine
04Alloy hob shearing14″ alloy blade
05Horizontal shearingGeared Motor Drive
06Longitudinal follow-upCylinder control
 

III.Main electric configuration of the production line
No.Electric component nameDescription
  01PLCOmron or Siemens for optional
 01Frequency InverterABB
02Touch screenSIEMENS
03ContactorSIEMENS
04Low voltage electrical componentsSchneider
05Air switchCHNT
06Temperature control systemPLC program control system

IV. Advantages of BOYU WPC Production Machine Line :
1.PLC Computer automatic control system 
2. Adopted International famous brand for all electric components
3.Synchronization control system to ensure main extrusion speed can synchronous  with haul-off speed to avoid board break occurring
4.Screw fracture prevention control system ( A software system to control and adjust the screw running speed) 
5.Auto board stacking system (save labors) 
6.Anti blocking mold system
7.Vacuum loading and dust collector system

V.Project case of BOYU WPC Production Line in China  
No.Company nameHomepage
01Chinafloorsboyuextruder.en.made-in-china.com
(Biggest Flooring manufactory in China invest by Europeans)
02Zhangjiagang Yihua plastic companyboyuextruder.en.made-in-china.com
(Biggest PVC Floor factory in china)
03Biyork Flooring  Companyboyuextruder.en.made-in-china.com
(Big PVC and WPC Flooring factory in china)
04Licheer Flooring  Companyboyuextruder.en.made-in-china.com  
(Big Flooring Factory in China)

VI. Pre-sale service:
1.To provide information and market research,to provide consultation,to provide many kinds of conveniences and market service,etc. Products: WPC Foam Board Machine...
2.The main purpose of pre-sales service is to help customers make the project planning and system requirements analysis. Make our products maximum to meet clients' requirements. Also play the greatest overall economic benefits of customers' investment.

VII. After-sale service:
1. Making pre-shipment trial inspection for customers.
2.To provide the formulas and technologies of relevant products and the information of chemical materials manufactories.
3.To direct technology aspect of relevant use according to customers' requirements
4.To provide technical training for clients' employees.
5.To be responsible for maintenance service, door-to-door service under the necessary circumstance.