• Model NO.：SJSZ80,156
• Engagement System：Intermeshing
• Screw Channel Structure：Deep Screw
• Exhaust：Exhaust
• Automation：Automatic
• Computerized：Computerized
• Transport Package：PVC Film
• Specification：CE SGS
• Trademark：BOYU
• Origin：Wuxi
• HS Code：8477209000
• Production Capacity：30lines ,Month

Basic Info.

Model NO. SJSZ80/156 Engagement System Intermeshing Screw Channel Structure Deep Screw Exhaust Exhaust Automation Automatic Computerized Computerized Transport Package PVC Film Specification CE SGS Trademark BOYU Origin Wuxi HS Code 8477209000 Production Capacity 30lines /Month

Product Description

WPC Flooring Production Machine Line


 

I.Main Designing Parameter of production line
 1.1 Power condition:380V/ 3phase/50HZ (or customized)
  1.2 Finish board specification:L=980mm;        Thickness δ=1.0~9.0mm
  1.3 Line speed: 0.6-8m/min             Capacity:6~12Tons/24hours
 1.4 Material:PVC+CACO3          
       Proportion of  PVC resin and calcium carbonate powder PV= 1 :2~3

II. Equipment composition list of production line

No.	Equipment Name	Quantity
01	SJSZ80/156 twin screw extruder	1 set
02	Material mixing and feeding system	1 unit
03	PVC Foam extrusion module	1 set (3-22mm thickness )
04	Setting Machine	1 set
05	Cooling roller brackets	I unit
06	8 Pairs 16 roller traction machine	1 set
07	Shearing machine	1 set
08	Trimming device	1 unit
09	Stacking Machine	1 unit
10	Electric Control System	1unit

 
III.Main equipment 's technical specification

3.1 Extruder Technical Parameters

No.	Model	SJSZ-Ø80
01	Barrel material(two sections , alloy structure)	38GrMOALA(SKD11)
02	Heat treatment hardness	Brittleness ≥HV940,
03	Screw diameter(small side/ big side)	80/156 (mm)
04	Screw rotation speed	3~32 r/min
05	Main motor power	75KW
06	Material feeding motor power	1.5KW
07	Cooling method of screw	Oil Temperature Machine Core Cooling
08	Temperature sections	Extruder's barrel for 5 sections , confluence core for 1 secton
09	Cooling method of barrel heating system	2nd,3rd,4th,5th area are adopted high-pressure air force ,  and 4th,5th plus water cooling
10	Heating ring material and power	Cast aluminum heating ring ,  total heating power is 22Kw
11	Connection method	Movable flange type
12	Temperature control system (24 areas design)	Omron PLC touch screen control system
13	Drive control system	485 communication integrated control system
14	Electric component	Schneider AC contactor
15	Gear-box	Hard gear surface alloy gear (20GrMOLA)
16	Frequency inverter	ABB(synchronized matching of extruder and tracking machine )
17	Material feeder	Spiral feeder

3.2 Technical Specification of setting machine

No.	Items	Parameters
01	Quantity of forming plates	Four Pairs
02	Width of forming plates	1600mm
03	Gap adjust of forming plates	Hydraulic Drive
04	Cooling of forming plates	Water cooling inside
05	Center Height Adjustment of Setting Machine	Manual Tune
06	Longitudinal Movement of Setting Machine	Back and Front Driving Hydraulic cylinder

3.3 Technical Specification of cooling roller bracket

No	Items	Description
01	Total Length of the cooling roller bracket	6m
02	Conveying roller	Stainless steel roller

 
3.4 Technical Specification of Traction Machine

No.	Items	Description
01	Rubber roller specification	Φ237mmx1500mm
02	Quantity of rubber rollers	8 Pairs  , total 16pcs
03	Drive by	Geared Motor
04	Main Motor Power	2×4kw
05	Frequency Changer (Resolution Ratio: 1500)	ABB (main engine and traction simultaneously match)

 
3.5 Technical Specification of horizontal cutting machine

No	Items	Parameters
01	Effective cutting width	1500mm
02	Maximum cutting thickness	40mm
03	Cutting machine	3 kw special cutting machine
04	Alloy hob shearing	14″ alloy blade
05	Horizontal shearing	Geared Motor Drive
06	Longitudinal follow-up	Cylinder control

 

III.Main electric configuration of the production line

No.	Electric component name	Description
01	PLC	Omron or Siemens for optional
01	Frequency Inverter	ABB
02	Touch screen	SIEMENS
03	Contactor	SIEMENS
04	Low voltage electrical components	Schneider
05	Air switch	CHNT
06	Temperature control system	PLC program control system

IV. Advantages of BOYU WPC Production Machine Line :
1.PLC Computer automatic control system 
2. Adopted International famous brand for all electric components
3.Synchronization control system to ensure main extrusion speed can synchronous  with haul-off speed to avoid board break occurring
4.Screw fracture prevention control system ( A software system to control and adjust the screw running speed) 
5.Auto board stacking system (save labors) 
6.Anti blocking mold system
7.Vacuum loading and dust collector system

V.Project case of BOYU WPC Production Line in China  

No.	Company name	Home
01	Chinafloors	boyuextruder.en.made-in-china.com (Biggest Flooring manufactory in China invest by Europeans)
02	Zhangjiagang Yihua plastic company	boyuextruder.en.made-in-china.com (Biggest PVC Floor factory in china)
03	Biyork Flooring  Company	boyuextruder.en.made-in-china.com (Big PVC and WPC Flooring factory in china)
04	Licheer Flooring  Company	boyuextruder.en.made-in-china.com   (Big Flooring Factory in China)

VI. Pre-sale service:
1.To provide information and market research,to provide consultation,to provide many kinds of conveniences and market service,etc. Products: WPC Foam Board Machine...
2.The main purpose of pre-sales service is to help customers make the project planning and system requirements analysis. Make our products maximum to meet clients' requirements. Also play the greatest overall economic benefits of customers' investment.

VII. After-sale service:
1. Making pre-shipment trial inspection for customers.
2.To provide the formulas and technologies of relevant products and the information of chemical materials manufactories.
3.To direct technology aspect of relevant use according to customers' requirements
4.To provide technical training for clients' employees.
5.To be responsible for maintenance service, door-to-door service under the necessary circumstance.